Advanced Injection Molding Automation & Robotics
Injection molding automation is key to achieving high-speed production and superior quality in modern manufacturing. By integrating advanced take-out robots—ranging from high-speed Cartesian robots to versatile 6-axis industrial robots—manufacturers significantly reduce cycle times. Modern automation cells handle more than just part removal; they excel at insert molding, degating, and automated in-line quality inspection.
Seamless communication between the injection molding machine (IMM) and the robotic system ensures a stable, 24/7 manufacturing process. These specialized automation solutions reduce waste, lower labor costs, and ensure high repeatability. Embracing Industry 4.0 in the molding shop leads to a faster ROI and a more resilient supply chain. Optimize your molding operations with scalable robotic integration for maximum output and precision.
3 tips for injection moulding automation
Know the cycle time and timing of the injection moulding machine
The removal of the component must match the opening of the mould and the cycle time of the machine exactly. Robot solutions must therefore be synchronised and fast enough so as not to slow down the production flow.
Choose the right gripper technology
Injection moulded parts can be hot, sensitive or complex in shape. Choosing the right gripper – e. g. vacuum, parallel or mould gripper – is crucial for safe and damage-free removal.
Consider downstream processes
Removal is often followed by quality control, deburring, sorting or packaging. A well-designed automation solution takes these steps into account, thus saving additional manual work.
How to get started with automating your injection moulding application
Discover the keys to automating your injection moulding application by analyzing the process, comparing solutions, leveraging expert consulting, testing the setup, and ensuring smooth integration and training
Analyse the process
Which parts need to be removed? What are the cycle time, temperature and post-processing requirements?
Compare solutions
At RBTX.com, you will find tested complete solutions – including robots, grippers, controllers and accessories.
Take advantage of our consulting services
Our experts will help you select the right components – free of charge and independently of manufacturers.
Have it tested
With the RBTX testing service, you can have your application tested in advance – with real robots.
Integration & training
igus provides support during commissioning and offers practical training for your team.
RBTXpert Conclusion
Advantages of automation in injection moulding
Offers greater process reliability, lower scrap rates, reduced employee workload, continuous 24/7 production, and fast return on investment
Greater process reliability
Robots work precisely and with repeat accuracy – ideal for series production.
Reduced scrap rate
Consistent removal conditions reduce the risk of deformation or damage.
Reduced workload for employees
No hot parts, no monotonous manual work – greater safety and ergonomics.
24/7 production
Robots enable operation in a three-shift system or even unmanned overnight.
Fast amortisation
Thanks to lower personnel costs and higher efficiency, the investment often pays for itself after just a few months.
Get started, find your solution now!
igus GmbH
igus GmbH
igus GmbH
BOY
igus® GmbH
igus GmbH
igus GmbH
igus GmbH
FAQ
Frequently asked questions about injection moulding automation
